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Creating exact physical copies of licensed characters has become a lot easier with the advent of a digital workflow. The process begins when a client sends us an existing authorised digital 3D file of their character which we then scale to the required physical size. The digital model is split into numerous parts for machining on our 5 axis CNC router and the individual parts are machined out of XPS or EPS foam. All of the parts are glued together and the model can then be moulded, cast and finished to the clients specifications.

This set of processes ensures that the original 3d digital model is translated into a physical copy with no variation ensuring the integrity of the original design.

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